Fuel monitoring services
We offer several options to equip your existing fleet management system with fuel consumption monitoring and control function.
The first important and key element is Digital fuel level sensors. Thanks to fuel level sensors it is possible to make accurate measurements of fuel level in the tank.
The second element is TPMS – Tire Pressure Monitoring System. In the real life normally we do ignore this factor or we do not pay enough attention to it. TPMS is a factor with triple effect: Once we save fuel and money, second – we save tire live and third – we reduce CO2 emissions.
Of course, the first and second elements are important but not vital without a proper tool which may combine, integrate and analyze the information provided. This sophisticated tool is our Online cloud service. This service allows handling all the necessary information on movement of vehicles and fuel consumption. It is a powerful analytical software that provides a large set of reports to the client.
Proper installed instruments, filters and knobs provide to customer enough power and comfort to analyze and the most complicated fuel cases.
This way we significantly increase functionality and effectiveness of final customer business process and make difference noticeable compare to other market solutions.
Our cloud solution is a web based server available for our customers 24/7/356. Due to modular functions structure the client may choose only the features relevant for their business. The approach guarantees tracking system flexibility and makes it accessible for any client, whatever tracking devices the company utilizes.
Our platform provides:
Alarm and Notification System;
Routing Management and Control;
Flexible Report Building;
Driver Behavior Monitoring and Analyses;
Tachograph Data Processing;
Real Time Tachograph Data Monitoring;
TPMS Data Processing;
Fuel Monitoring and Consumption control;
Real Time unit tracking;
Fleet KPIs Analyses with Dashboard
DIGITAL MILK FACTORY
Digital Milk Factory is an ambitious innovative project whose main aims are:
Visualization of all factory processes.
Optimization of processes and avoidance of any time-based weaknesses in the production.
To implement the ambitious “Digital Milk Factory” project our team needed to develop a truly universal system based on our cloud service in combination with reliable and cost effective sensors. Our capable team was able to create a comprehensive solution, which satisfied every project specification.
The cloud solution was introduced into all production stages from diesel generator monitoring to temperature control and is ready to offer even more.
Primarily, the platform ensures control over diesel generators on-site. Apart from the established online fuel consumption control, operators are getting live information on generator status (standby, switching mode (UPS-GRID)) and grid status. Moreover, special controllers sending data to cloud allow to control power supply to production equipment. If anything goes wrong event-based notification system guarantees prompt reaction to any alterations, thus preventing critical equipment breakdowns.
Satellite monitoring system is also used to control water supply system including water tanks and water pumps. The solution makes possible uninterrupted operation of the pump throughout the factory working time, eliminating outages and work stoppage. By analogy with fuel level control, additional hardware combined with notification system allows to control water level in the tanks. Upon reaching minimum or maximum accepted levels the corresponding notification is triggered signifying the need for interference.
Last but not least, the temperature control system is used to maintain the corresponding thermal environment in the rooms for yogurt processing. A responsible person gets an alarm notification whenever the temperature exceeds specification limits and takes action to prevent the spoilage of tons of dairy products.
As a result the client acquires visualization of all factory processes in the Sensolator and further analysis allows for overall production optimization and better figures of the time-based variables.
The project is still underway and operating procedures are constantly being supplemented by new “smart” methods. The factory is now few steps away from using satellite monitoring system to control hot and ice water installations, cooling systems and the whole treatment plant of the factory.
Main Monitoring parameters:
- Diesel Generator - control of generator status (stand-by, switching mode (UPS-GRID)), Grid status, Fuel monitoring;
- 100 m3 water tank - water level with pre-setup two alarm levels - 10% and 20% of water level is reached - sound and light alarm;
- Water pump - control of working status of water pump, providing water to 100m3 water tank, sound and light alarm is generated if pump is not working more than 30 minutes in factory working time;
- Temperature control of two hot rooms for yogurt processing – sound and light alarm is generated if temperature is above preset values;
- Control and monitoring of power supply of equipment (controllers providing information to control room);
Next stages are:
- Connecting for monitoring and control of the hot water installation;
- Connecting for monitoring and control of the ice water (0 - 4°C) installation;
- Connecting for monitoring and control of cooling systems;
- Connecting for monitoring and control of treatment plant of the factory.
Our daily work and experience with the platform has provided to us a new services - a special diesel generators monitoring application has been launched. Having the experience to operate and read out different signals from different types of sensors, our engineers have added a new value to our service: Monitoring and control of parameters of diesel generators and alarm states.
Diesel Generator statistics;
Generator Engine Hours;
Fuel Used in engine hours;
Fuel Filled - amount;
Date Time and amount of fuel filling(s);
Fuel Stolen - amount;
Date Time and amount of fuel theft;
Detailed statistics for generator working hours, i.e. start, end, duration, fuel used, etc.;
Graphic chart fuel level;
Graphic chart fuel temperature;
Graphic chart generator accumulator;
GSM signal level graphic chart of place of working.
For easy and comfortable operation and serving, special notifications are generated. Special notifications for the generator maintenance status are available:
Notification: Critical Fuel Level (adjustable);
Notification: High Temperature;
Notification: No power supply (grid 220 VAC);
Notification: Generator has been started;
Notification: Generator is not connected to the grid;
Notification: Generator’s power supply is connected to the grid;
Notification: Main grid power supply is off from the Generator’s power supply;
Notification: Generator is stopped (when the main grid power supply is available);
Notification: Main grid power supply is available;
Notification: Generator is on stand by and ready for next start;
Notification: GSM signal is missing.
All notifications can be delivered to the staff on-line, via e-mail or SMS.
For the correct and regular maintenance a special module – Service Intervals is available.
Service Intervals module can observe the following events and conditions:
Change of oil and oil filter of generator (by engine hours or calendar);
Change of fuel filter of generator (by engine hours or calendar);
Change of air filter of generator (by engine hours or calendar);
Change of oil transmission of generator (by engine hours or calendar);
Maintenance and spare parts management, including cost of the maintenance;
Service engineer who did the maintenance and date of next maintenance;
The constant improvement of our service and working environment allows to all our customers to have better visualization, maximum flexibility and user friendly screens.
The new monitoring panel keeps also and alarm functionalities! Sounds and visual alarms are available!
TPMS systems measure the pressure in individual tires, using sensors mounted on the wheel rim, on the inside of the tire and can be applied to all types of LCVs and HDVs. TPMS system detects under-inflation in each tire by monitoring tire pressure and temperature inside the tire. As a standard function of our TPMS an air temperature measurement of each tire is available and visible in cockpit or/and monitoring platform.
TPMS has the advantage of determining absolute pressure values, low risk of (un)intentional misuse and high accuracy and advantage of 5 years lifetime of sensor batteries.
Based on an review of current products and suppliers it can be concluded that TPMS for application in LCVs and HDVs are a technically and economically mature product. Expected future developments are mainly directed at improved performance. TPMS increases functionality by connecting vehicle TPMS information to fleet management systems.
Main advantages of implementing TMPS are:
Fuel consumption reduction: up to 15%
Increasing tire lifetime: up to 30%
CO2 emissions reduction.
- Up to 24 tire sensors supported (one receiver);
- In case of a second receiver additional 12 tire sensors must be connected;
- Cockpit display – with automated illumination and build in memory for 24 messages;
- GPS tracker, connected to TPMS equipment;
- System power supply: 12 - 36 VDC;
- Sensors tire supply: 3 VDC;
- Connection line (tire sensors – receiver): wireless - 434 MHz;
- Connection line (GPS tracker – TPMS receiver) - RS-232 over CAN-BUS J1993 protocol;
- Data timeout (sensors – receiver): 0,01 second;
- Data timeout (GPRS GPS receiver: up 25 seconds)
Automated Remote Temperature System (Wireless Temperature Sensor) is created for industrial monitoring systems and fridge transport fleets (trailers). It is using wireless method and can work at distance up to 100 meters. WTS consist of two modules: Transceiver and Receiver. The transceiver module has a power pack of 2 batteries type AAA and can work more than 1 Year without changing batteries. (The batteries lifetime depends directly from the ambient temperature).The receiver module is typically connected to a standard Fleet Management System (FMS).
Temperature: wireless transmits temperature to the receiver;
Door status: in this mode system can monitor Door Status (open or closed);
Receiver power supply: 8-40 V;
1 - Wire interface to be easily connected to monitoring unit or FMS.
The receiver can support up to 4 transceivers.
300 ÷ 348 MHz;
387 ÷ 464 MHz;
779 ÷ 928 MHz
Accuracy: ±1°C (typical)
Temperature Range: from –40°C ÷ +85°C;
Resolution: 12 Bits (0.0625°C);
Working distance: 100 m.
POWER SUPPLY: 3.00 V DC
Power working range from 1,8 V to 3,6 V DC
Current consumption (Slipping mode) - 10 µA
Current consumption (Transceiving mode) 15 mA
The duration of the parcel - 10 ms
Transfer period of the parcel - 1 time/60 sec